What are the issues that should be paid attention to in the use of equipment for precision mechanical parts processing manufacturers?

Summary: Create a good working environment for equipmentThe working environment of machinery and equipment h...

Create a good working environment for equipment
The working environment of machinery and equipment has a great impact on the accuracy and performance of machinery and equipment. Precision machining manufacturers not only need to strictly control the temperature, dust, vibration, corrosion and other environments of high-precision equipment, but also create good equipment for ordinary precision equipment. In general, it is required to avoid direct sunlight and other heat radiation, avoid places with large humidity, excessive dust or corrosive gas, and stay away from precision parts processing equipment with high vibration.

Good power guarantee
In order to avoid the influence of large power fluctuations (greater than 10%) and possible instantaneous interference signals, precision parts processing equipment generally adopts dedicated power supply (such as dividing one way from the low-voltage power distribution room for separate use) or adding a voltage stabilizing device, etc. Reduce electrical interference.

Reasonably arrange equipment workload
According to the performance, structure and technical characteristics of various equipment, precision machining manufacturers should appropriately arrange production tasks and workloads, try to make the best use of equipment, and avoid the phenomenon of "big machines are used for small, rough machines are used for precision".

Not suitable for long-term storage
After purchasing the precision parts processing equipment, make full use, especially in the first year of use, so that the places that are prone to failure can be exposed as soon as possible, and can be eliminated within the warranty period. During processing, try to reduce the start and stop of the equipment spindle to reduce the wear of clutches, gears and other components. If you don’t work, you should also power on regularly. It is best to power on 1 to 2 times a week, and run dry for about 1 hour each time, to use the heat of the equipment itself to reduce the humidity in the machine, so that the electronic components will not get damp, and it can be found in time. There is an alarm for insufficient battery power to prevent the loss of equipment parameters.

Formulate effective operating procedures and establish a sound equipment use responsibility system
The formulation and compliance of operating procedures is one of the important measures for precision machining manufacturers to ensure the safe operation of equipment. The equipment management department, production team leader and production workers of the enterprise have corresponding responsibilities in ensuring the reasonable use of equipment. Practice has proved that the failure of many parts processing customization can be reduced by following the operating procedures.

Operator pre-job training
The operator should be familiar with and master the equipment's performance, structure, processing range and maintenance knowledge. Novices must conduct technical assessments before they can operate independently. For precision, complex and production-critical equipment, precision machining manufacturers should appoint operators with specialized skills to operate them, and implement "determination of personnel and machines, appointments with certificates"

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